Buy Plasma Cutter
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A plasma cutter cuts metal by sending air or an inert gas through a plasma torch, sparking an electrical arc, and then forcing plasma through the torch tip to cut metal. The arc of a plasma cutter can reach temperatures of 45,000 degrees F and provide one of the fastest ways to cut metal.
Plasma cutters have an on/off switch and an amperage setting that determines how much power to use for cutting. Provided the plasma cutter has enough power to cut through the metal workpiece, plasma is often a very safe, efficient, and clean way to cut metal.
While many mention the advantages of plasma over oxy-fuel cutting, a plasma cutter requires a significant up front investment. Though a plasma cutter will certainly pay off in the long run with its speed and low operating costs if you need to cut a lot of metal, it can be daunting to select the right plasma cutter for your business or home workshop needs.
The following guide will introduce some major factors to consider when purchasing a plasma cutter as well as some helpful links to the Baker's website where you can learn more about plasma cutters and related products.
As with purchasing a welder, the kind of plasma cutter you select will be determined by the kind of work you do. Unlike oxy-fuel cutting, a plasma cutter is capable of cutting just about every kind of metal. Therefore, the main consideration when choosing a plasma cutter is the thickness and amount of metal you plan on cutting. Below are some key questions to ask when trying to match a plasma cutter to your work:
As you review your plasma cutter options, these questions will narrow down your choices. While certain units will stand out for your particular needs, it's likely that choosing between brands will come down to what you're used to or what's recommended to you. The main difference between brands is that one manufacturer's standard feature may be an extra on another brand's machine.
There also are combination units that include a plasma cutter with a stick and TIG welder. If you just want a plasma cutter for the occasional job, this may be a great option provided you can find a unit that meets your TIG or stick welding needs.
The output power of a plasma cutter will determine what it can cut. For example, 12 amps of output power from a 120V machine will be able to cut most 1/8 inch metal, while 60 amps of output power from a 230V machine will be able to cut most metals that are 7/8 of an inch thick.
The cutting speed for plasma cutters is typically noted as Inches Per Minute (IPM). Your work flow and priorities will determine what you need, but keep in mind that while two plasma cutters may be able to cut through a 1/2 inch of metal, one may cut through the metal in a minute, while the other could take as long as four or five if it has a slow cutting speed. Choosing a machine with the right cutting speed can make the difference between a sound investment and a dip in your productivity.
The duty cycle of a plasma cutter is the amount of time it can operate continuously within a ten minute span before needing to cool off. A five minute duty cycle means a plasma cutter can run for five minutes before needing to cool off for five minutes. If a machine is run at a lower power, the duty cycle may be extended, though excessively hot operating conditions may shorten it. Using a machine beyond its duty cycle will cause it to overheat.
There are two common types of plasma cutting torches. The most common torches are the high-frequency starting systems that create a spark with a high-voltage transformer, capacitors, and spark-gap assembly. High frequency torches have the advantage of not using any moving parts and therefore remain fairly dependable. However, they do require occasional maintenance and may create electric noise that can interfere with computers and other nearby electrical equipment in your office, shop, or home.
After making the initial purchase of a plasma cutter, the most important ongoing cost will be the cutting tips and electrodes. Therefore, before you pick up a plasma cutter, learn as much as you can about how fast your machine will use these items. A damaged tip from poor technique or a worn out electrode will either slow your cutting speed or reduce the quality of your cuts, and it's often recommended to change the tip and electrode together in order to achieve best cutting performance.
As with any large piece of machinery, it's important to test out a plasma cutter or to at least make sure the retailer offers a good return policy if the cutter does not live up to its promises. In addition, a reliable warranty will ensure your investment in a new cutting system will be a sound one for the long term.
Can't decide which machine to buy No problem! Check out our customer reviews to help you select the best plasma cutter for you! Or give our welding experts a call at (856) 537-4368, or contact us to make sure you get the right machine for your needs.
The right plasma cutting machine will be one of the most valuable tools in your shop. You can find our welding equipment in machine shops, metal fabrication shops, construction sites, salvage operations, and automotive restoration and repair businesses, but their size and portability make these professional-grade plasma cutters ideal for the home shop as well.
PrimeWeld offers a wide range of plasma cutters for sale online, including 60 amp, dual voltage machines, pilot arc cutters, 50 amp portable machines, air inverters, and plasma cutter/stick welder combos.
A portable plasma cutter is a fantastic option for welders looking for an affordable, space- and money-saving machine, which a dual-voltage plasma cutter offers tremendous versatility and power to your cuts.
Are you looking for an even more versatile plasma cutter Our CT-520DP Pilot Arc Plasma Cutter Combo and CT-520D Plasma Cutter/Stick Welder Combo products each feature both a plasma cutter and a welder in one easy-to-afford package.
Small work size. Need to make an option for three sizes when buying. Should come with some kind of stand or at least a stand and table add on option. Need to make water resistant. Get better documentation and video together. Have some plasma cutters that you support solely and offer some settings as general rule
Will you be cutting mild steel, stainless steel, aluminum, or other materials How thick Most plasma cutting machines will be rated by material type and thickness, with mild steel being the most common material cut and therefore the most common rating.
Dual-voltage plasma cutters offer more cutting options than their single-voltage counterparts. The Hynade PLC-50D is no exception to this rule. With a built-in DC inverter with IGBT (Insulated Gate Bipolar Transistor) technology, this plasma cutter can cut steel as thick as 14 mm, and in some cases even thicker.
The Hypertherm 088079 Powermax30 XP comes with plug adapters and automatically adapts to a power supply of 110 V to 240 V. With a Duramax LT touch design, this plasma cutter is both impact resistant and comfortable to hold. It even comes with a carrying case, eye protection, a shoulder strap, and gloves.
These industry leading plasma tables are the premier option in their class. These unitized systems are designed and built by Lincoln Electric and include everything you need to start cutting. Fully assembled, Torchmate tables come ready to run to get you started cutting quickly! Make the right choice by adding automation to your shop with a brand new Lincoln Electric machine today.
The Torchmate X Table is our light industrial CNC plasma cutting machine. This machine has been refreshed with a new unitized design and touchscreen interface for all 5x10 models.This machine is also available in larger sizes of 6x14, 6x22, 8x14, and 8x22 with our standard control system.
We also offer High Definition plasma cutters with our line of FineLine Plasma Cutting Systems. These units are designed to maximize cut quality and are capable of cutting thicker material with extremely low amounts of dross.
The Torchmate 4000 TC is your entry into pipe and tube cutting. Designed to work as an attachment to the Torchmate 4000 series CNC plasma tables, this machine is plug and play and interfaces seamlessly with your existing machine. This machine can cut 1.5 in to 6 in schedule 40 pipe - and can handle a maximum pipe length of 7 ft. The head is capable of cutting pipe with a bevel angle up to 45 degrees.
Generally speaking, the higher the amperage output of the plasma cutter, the greater the duty cycle is at lesser amperages. In other words, if you plan to use the machine around the clock, you should consider a larger unit than you would need to cut the material you will be working.
Many people make the mistake of thinking that the greater the capacity of the machine, the better it is. In general, fabricators consider oxy-fuel to be superior to plasma for cutting steel when thicknesses exceed about 1/2 inch. This is because of the slight bevel (4 to 6 degrees) in the cut face that plasma produces. It is not noticeable in thinner materials, but becomes more so as thicknesses increase. Also, at thicknesses above 1/2 inch, plasma has no cutting speed advantage over oxy-fuel.
There is little point in buying a plasma cutter that will cut 1 1/2\" plate, if you are going to use acetylene for such work anyway. If you are planning to cut non-ferrous metals such as stainless or aluminum, which cannot be cut by oxy-fuel, consider a 50 to 80 amp. 220 volt plasma cutter.
If you plan to use your plasma cutter outside the shop occasionally, you should consider one of the new breed of semi-portable machines. These units are little powerhouses that weigh less than 100 lbs., yet are capable of cutting 3/4\" to 1\" in a pinch. You will need a bottle of air or a compressor, and a hefty portable generator.
If you believe that you may automate your plasma cutting at some point, you must select a unit that does not use a high-frequency starting circuit. A high-frequency start acts like a spark plug in a car. Rather than using a relatively lower voltage pilot arc to initiate the plasma process, it uses a high voltage spark. This causes electrical interference such as locking up the computer, destroying files, etc. None of Hypertherm's Powermax units use a high frequency starting circuit. 59ce067264
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